Sheet Metal Fabrication Excellence in Arlington, TX
At Webb Air, we bring decades of precision metalworking expertise to every sheet metal fabrication project in Arlington, TX. Our comprehensive fabrication services encompass everything from custom ductwork design to complex HVAC system components, serving both residential and commercial clients throughout the greater Fort Worth area. Since our founding by Horace Webb in 1936, we’ve built our reputation on delivering meticulously crafted sheet metal solutions that meet the exacting standards of modern heating and cooling systems.
Sheet metal fabrication forms the backbone of efficient HVAC systems, and our skilled technicians understand the critical role that properly manufactured components play in system performance. We utilize state-of-the-art equipment and time-tested techniques to transform raw sheet metal into precisely engineered ductwork, plenums, transitions, and custom fittings that ensure optimal airflow and energy efficiency throughout your property.
Advanced Fabrication Processes and Techniques
Our Arlington facility employs cutting-edge fabrication methods that combine traditional craftsmanship with modern technology. We begin each project with detailed measurements and specifications, using computer-aided design software to create accurate templates and patterns. This digital precision translates directly to our fabrication floor, where we employ various techniques including shearing, bending, rolling, and forming to shape galvanized steel, aluminum, and stainless steel sheets into functional HVAC components.
The fabrication process requires careful attention to material selection and gauge thickness. For standard residential ductwork, we typically work with 26 to 30 gauge galvanized steel, while commercial applications often demand heavier 22 to 24 gauge materials. Our experienced fabricators understand how different metals behave under various forming processes and select the appropriate techniques to achieve clean bends, tight seams, and durable connections that will withstand years of thermal cycling and air pressure.
Custom Ductwork Solutions for Every Application
Every building presents unique challenges when it comes to HVAC ductwork design and installation. Our sheet metal fabrication capabilities allow us to create custom solutions that maximize efficiency while working within architectural constraints. Whether dealing with tight ceiling spaces in older Arlington homes or complex routing requirements in modern commercial buildings, we fabricate ductwork that delivers optimal performance without compromising structural integrity or aesthetic considerations.
We specialize in creating seamless transitions between different duct sizes, fabricating precise elbows and angles that minimize turbulence and pressure drops. Our custom plenums and distribution boxes ensure even airflow to all areas of your space, eliminating hot and cold spots that plague poorly designed systems. Each piece undergoes rigorous quality control measures to verify dimensional accuracy and structural integrity before leaving our fabrication shop.
Commercial and Industrial Sheet Metal Applications
Beyond standard HVAC ductwork, our sheet metal fabrication services extend to numerous commercial and industrial applications throughout Arlington and Fort Worth. We manufacture kitchen exhaust hoods, industrial ventilation systems, and specialized enclosures for sensitive equipment. Our capabilities include:
- Restaurant ventilation systems: Custom exhaust hoods, grease ducts, and make-up air systems designed to meet local health codes and fire safety regulations
- Industrial process ventilation: Fume extraction ductwork, dust collection systems, and specialized material handling components
- Architectural sheet metal: Decorative panels, custom louvers, and equipment screens that blend functionality with aesthetic appeal
Energy Efficiency Through Precision Fabrication
Properly fabricated sheet metal components play a crucial role in HVAC system efficiency. Poor ductwork design and construction can result in air leakage rates exceeding 30%, forcing heating and cooling equipment to work harder and consume more energy. Our precision fabrication techniques minimize joint gaps and ensure proper sealing, reducing air leakage to industry-leading levels below 5%. This attention to detail translates directly to lower utility bills and improved comfort for Arlington property owners.
We incorporate energy-efficient design principles into every fabrication project, optimizing duct sizing to maintain appropriate air velocities while minimizing friction losses. Our fabricated fittings feature smooth internal surfaces and gradual transitions that reduce turbulence and noise while maximizing airflow efficiency. These design considerations become especially important in variable air volume systems and high-efficiency HVAC installations where every percentage point of efficiency matters.
Quality Materials and Lasting Durability
The longevity of sheet metal HVAC components depends heavily on material quality and fabrication techniques. We source our materials from trusted suppliers who meet stringent quality standards for metal composition, coating thickness, and dimensional tolerances. Our galvanized steel undergoes hot-dip processing that provides superior corrosion resistance compared to electro-galvanized alternatives, ensuring decades of reliable service in Arlington’s variable climate conditions.
For applications requiring enhanced durability or special properties, we work with alternative materials including aluminum for lightweight installations, stainless steel for corrosive environments, and specialized alloys for high-temperature applications. Our fabrication processes preserve these material properties while creating strong, leak-resistant joints that maintain their integrity throughout the system’s operational life.
Integration with Modern HVAC Technologies
As a family-owned and operated HVAC company serving the greater Fort Worth TX area, we understand how sheet metal fabrication must adapt to accommodate evolving HVAC technologies. Modern high-efficiency systems often require precise airflow characteristics that demand tighter fabrication tolerances and innovative design approaches. We fabricate components compatible with variable refrigerant flow systems, dedicated outdoor air systems, and energy recovery ventilators that represent the future of climate control technology.
Our fabrication capabilities extend to creating custom mounting brackets, equipment platforms, and specialized housings that integrate seamlessly with smart HVAC controls and monitoring systems. We continuously provide the highest quality products and services when it comes to heating and cooling installation, maintenance, and repair, ensuring that our fabricated components support the advanced functionality of modern HVAC equipment while maintaining the reliability our clients expect.
Whether you need custom ductwork for a new construction project, replacement components for an existing system, or specialized fabrication for unique applications, Webb Air combines eight decades of experience with modern fabrication technology to deliver superior results. We pride ourselves with honest, courteous, thorough, and professional services which ensure the year-round comfort of our valuable clients in Fort Worth, TX and the neighboring communities. Our sheet metal fabrication services represent just one aspect of our comprehensive approach to creating efficient, reliable HVAC solutions that stand the test of time in Arlington’s demanding climate.
